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FACILITY LIST

Building
Delivery Vehicles
Inspection Equipment
Engineering
CNC Shearing
CNCTurret Punch Presses
CNC Laser Cutting Machine
Single Hit Punch Press
Machine Shop
Sanding and Deburring
Forming
Welding
Spotwelding
Grinding
Hardware
Assembly
Download the list (Acrobat file)

 

  Building Main Entrance

  Break Department

BUILDING

One building (built in 1995 for Vulcan Industries).

  • 50,000 SF. block building,
    4,500 SF. office and 45,500 SF. manufacturing, air conditioned throughout
  • 3 truck-height loading docks
  • 2 drive-in loading docks
  • 5,000 lbs. Yale forklift
  • 3,000 lbs. Clark forklift
  • Etch and chromate line with 250 gals. tanks
  • 25 HP Atlas-Copco rotary compressor with dryer
  • 15 HP Atlas-Copco rotary compressor with dryer

  T-Shirt  DELIVERY VEHICLES
  • 1998 Freightliner 24 ft. box truck
  • International 20 ft. box truck
  • GMC cargo van

  Inspection Department

  Sheet metal parts

 Inspection Department

INSPECTION EQUIPMENT
  • Pin gages .062"-.500" in .001" increments
  • Thread gages
  • 24"x48" granite surface plate
  • 36"x48" granite surface plate
  • 24" digital height gage
  • 40" verniers
  • 24" verniers
  • 12" digital calipers
  • 12" dial calipers
  • 8" dial calipers
  • 6" dial calipers
  • Various scales, squares and protractors
  • Plating thickness gage
  • Federal standard color chips and specs

  Working with Pro/Engineer

  ... more sheet metal parts

  Engineering Schedule Board

  Programming

  ...more sheet metal parts

ENGINEERING

Vulcan Industries' Engineering Department can receive your CAD, IGS, Pro/E, SolidWorks files and manufacture parts from the CAD models.

The following formats can be used:

  • .igs
  • .dxf
  • .prt
  • .cdl
  • .dwg
  • Pro/E files
  • SolidWorks files

The structure of Vulcan Industries' computer networks are current state of the art.

Computer Hardware:

  • 2 Dell file servers 4200 NT
  • 12 workstations Dell Pentium
  • Houston Instruments DMP131 A-D size 8-color plotter.
  • HP LaserJet 5 SI

Computer Software:

  • MS Windows NT 4.0
  • SLMail NT 2.5
  • MS Windows 98
  • MS Windows 2000
  • MS Office 97
  • MS Office 2000
  • Pro-Engineer 2000i2
  • SolidWorks 2001
  • CadKey 99
  • AutoCAD LT 97
  • MetalSoft FabriWin 7.0
  • MetalSoft Reverse Engineering 7.0
  • MetalSoft AutoUNFOLDER 4.0
  • FabriTrack32 6.02 (Accounting)

  CNC SHEARING

1 Amada mechanical shear.

  • 3/16" x 8 ft. CRS capacity.
    Programmable back gage with sheet support system

   CNC Turret Punch Press Tooling

  CNC Turret Punch Press

  Setting up a work piece

  CNC Turret Press Department

CNC TURRET PUNCH PRESSES

1 Amada Pega 344.

  • Fanuc 6M control
  • 40 stations
  • Work chute
  • 33-ton hydraulic clutch and brake
  • 40" x 40" table plus repositioning

1 Amada Pega 344-AI.

  • Fanuc 6M control
  • 40 stations including 2 auto index stations
  • Work chute
  • 33-ton hydraulic clutch and brake
  • 40" x 40" table plus repositioning

3 Amada Pega Queens 345-AI

  • Amada 04P-C man machine control
  • 40 stations including 2 auto index stations
  • Work chute
  • 33-ton hydraulic clutch and brake
  • 40" x 50" table plus repositioning

1 Amada VIPROS 357 Queen

  • Amada 04P-C man machine control
  • 58 stations including 2 auto index stations
  • Vacuum chute33-ton hydraulic clutch and brake
  • 50" x 72" table plus repositioning

  CNC Industrial Laser

  CNC Industrial Laser

CNC LASER CUTTING MACHINE

1 Amada LASMAC LCE-655

  • 1500 Watt Fanuc laser
  • Pulsating flat peak laser
  • 5-ton Koolant Kooler HCC7500
  • Aircology vacuum and filter system
  • Amada OVS-1000 imaging processing system (compensate for different origins on multiple machines, i.e. turret punching then laser cutting)
  • 50" x 50" table plus repositioning
  • 1/4" stainless steel capacity

  SINGLE HIT PUNCH PRESS

1 Strippit

  • Single station 30/30 punch press.

  Machining Department  MACHINE SHOP
  • 1 Bridgeport EZ-Track DX CNC vertical milling machine
  • 2 Bridgeport Manual vertical milling machine
  • 4 Drill Presses Multi-speed
  • Various tapping machines
  • 16" abrasive cut-off saw
  • 1 Chevalier miller with Anilam control
  • 1 Acer Dynamic 1440G lathe

  Sanding and Deburring with TimeSaver equipment

  Sanding and Deburring with TimeSaver equipment

SANDING AND DEBURRING
  • 3 37" x 60" heavy duty wet Timesavers with dryers
  • 4 1" x 42" belt sanders
  • 1 Ultramatic 20 cubic feet vibratory tumbler
  • 1 15-gallon barrel tumbler

  CNC Brake Department

  Bending with CNC Brake equipment

FORMING

6 Amada TG 80S

  • Hydraulic press brakes
  • 88 tons capacity
  • 80" bed
  • Amada NC9-EX 3 axis CNC control

3 Amada RG-50S

  • Hydraulic press brake
  • 55 tons capacity
  • 80" bed
  • Amada NC9-EX 3 axis CNC control

1 Amada RG-35

  • Hydraulic press brake
  • 38 tons capacity
  • Amada NC9-EX 3 axis CNC control

  TIG Welding  WELDING
  • 5 250A Miller Synchrowave TIG welders
  • 1 420A Miller TIG welder
  • 1 200A Miller-Matic MIG Welder
  • 1 Oxyacetylene torch setup

  Resistance Welding  SPOTWELDING
  • Stryco 150KVA aluminum spotwelder .25" capacity
  • Thompson 25KVA steel spotwelder .125" capacity

  Grinding Department  GRINDING

40ft. x 40ft. sealed grinding room with:

  • 6" x 123" double ended belt grinder
  • 2 5" x 48" Progress stroke sanders
  • complete assortment of pneumatic hand tools for grinding and finishing

  Hardware Department  HARDWARE
  • 4 PEMserters PS series 4
  • 2 PEMserters series 1000 Auto-feed
  • 1 PEMserter series 2000 Auto-feed
  • 3 Pneumatic rivet guns

  Assembly Department

  Electromechanical Assembly Department

ASSEMBLY
  • 4,800sq.ft. room with tiled floor for mechanical assembly, riveting, installing gaskets, grommets, special packaging, etc.
  • 8 assembly workbench stations
  • 1,500sq.ft room for electromechanical assembly.
  • 6 assembly workbench  stations
  • 3 Avdel rivet guns
  • 5 POP rivet guns with loaders

 


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